Ammonia is a colourless gas with a choking and distinctive smell which makes it immediately recognizable. It is a simple molecule made up of only nitrogen and hydrogen atoms, its molecular formula is NH3. Ammonia is a good base, it is very soluble in water and dissolves to form the weak alkali ammonium hydroxide
Ammonia is easy to liquefy, this is done by compressing the gas or cooling it down to -330C (its boiling point). Ammonia is manufactured on large scale in the UK. One of the main uses of ammonia is in the manufacture of fertiliser and explosives.
In industry ammonia is made on a large scale using the process devised by the German chemist Fritz Haber in 1909.
Being a small and simple molecule it may appear at first glance that making ammonia (NH3) would be straightforward, simply
react nitrogen gas (N2) and hydrogen gas (H2) together to make ammonia (NH3). However there are a number of problems
that need to be overcome before large amounts of ammonia can be made.
1. Large amounts of hydrogen gas will be needed. The hydrogen is obtained by reacting methane (CH4) or natural gas with steam using a nickel catalyst. This reaction is often referred to as steam-reforming:
Perhaps the first point to note from this equation is that the reaction is reversible. Under normal lab conditions nitrogen and hydrogen will react to produce very very little ammonia. The main reason for this is the fact that nitrogen is a particularly unreactive gas. Each nitrogen molecule is held together by a triple bond which requires a large amount of energy to be broken. This triple bond results in a high activation energy for the reaction and so under lab conditions there is not enough energy to break this bond so the reaction is very very slow. The Haber process uses a catalyst to help lower the energy needed to break this triple bond and to get the reaction going at a reasonable rate. However in order to have any ammonia to sell there are a number of other factors you need to think about before setting up a chemical plant to manufacture ammonia.
4. As a manager of a chemical plant there are a number of factors you need to think about in order to produce a reasonable amount of ammonia to sell for a profit at the end of the day.
The answer is to use a compromise temperature. That is a temperature that will produce a reasonable yield of ammonia in a reasonable time. At a temperature of around 4500C the equilibrium mixture in the Haber process contains around 15% ammonia. This means that 85% of the nitrogen and hydrogen are unreacted. So what else can be done to try and increase the amount of ammonia in the equilibrium mixture? Well if you look at the equation for the Haber Process you will see that there are 4 moles of gas on the reactants side and only 2 moles of gas on the product side of the equation.
5. The catalyst.
A catalyst is necessary in the Haber process to speed up the reaction. A catalyst will have no effect on the position of equilibrium or alter the amounts of reactant or product at equilibrium. The catalyst will however speed up the reaction rate considerably. The catalyst used in the Haber process is an activated iron catalyst. It works most efficiently around 4000C.
A simplified outline of the Haber process is shown in the image below:
The nitrogen and hydrogen are mixed in the ratio of 3:1, just as in the equation for the Haber process. These gases
are then compressed to as high a pressure as is ecomonically viable for the plant, normally around 200 atmospheres. The
gases are then pre-heated before they enter the reactor at around 4500C. On the surface of the
iron catalyst the gases
react and around 15% yield of ammonia is produced.
Once the gases leave the reactor they enter a condenser (cooler). At this point there is a mixture of ammonia and unreacted nitrogen and hydrogen. The ammonia present will liquefy under pressure after leaving the cooler. It will then be stored in a separate refrigeration vessel. The unreacted nitrogen and hydrogen gases are then recycled back through the reactor again. With continual recycling of the nitrogen and hydrogen up to 98% of it can be turned into ammonia.